Ultra Performance Bridge Type Machining Center Kamioka DMC-2542

Ultra Performance Bridge Type Machining Center Kamioka DMC-2542

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Kamioka DMC-2542

New product

FEATURES

2-rail roller type linear guide plus another 2-rail ball linear guide ways on X-axis for high speed movement (applied to DMC-2532 and DMC-2542) 

A: Larger sectional area of beam

B: Larger sectional area of column

E: Step type linear ways mounting

F: Z box way and counterweight system with twin hydraulic cylinder

H: Larger span between guideways

L: Without indirect transmission shaft

X: The shortest center distance on X-axis

Y: Larger width of machine column

Powerful gear drive spindle with max. I.D. 100mm bearing Table, headstock, beam & machine base designed with multi-layer intensive ribs, which is excellent for heavy duty machining.
Coolant through axial ballscrew with high-resolution encoder to reduce the thermal elongation and enhance the positioning accuracy.

Comparison between coolant through ballscrew and without cooling

Extension Head (Manual Head Attachment without Indexing, max. 2000rpm) 30-degree Milling Head (Manual Head Attachment with Manual Indexing, max. 2000rpm)
90-degree Milling Head (Manual Head Attachment with Manual Indexing, max. 2000rpm) Universal Head (Manual Head Attachment with Manual Indexing, max. 2000rpm)
Item/Model No. Unit DMC-2542
Travel
X/Y/Z mm (in.) 4,200/2,700/900 (165.35/106.3/35.43)
Z axis-Optional mm (in.) 1,100 (43.31)
Distance between Columns mm (in.) 2,500 (98.43)
Table
Dimension mm (in.) 4,000×2,100 (157.48×82.68)
T-slot (W×No.×CD) mm 28×10×200
Max. Table Loading kg (lb.) 15,000 (33,000)
Spindle
Max. Speed-Standard rpm Gear drive 6,000
Max. Speed-Optional rpm Direct drive 10,000
Spindle Motor kW (HP) 22/26 (29/35)
Spindle Taper BT50
Spindle Nose to Table Surface mm (in.) 200~1,100 (7.87~43.31)
Feedrate
Cutting Feedrate mm/min (ipm) 1~10,000 (0.04~393.7)
X axis Rapid Traverse mm/min (ipm) 18,000 (708.66)
Y axis Rapid Traverse mm/min (ipm) 18,000 (708.66)
Z axis Rapid Traverse mm/min (ipm) 15,000 (590.55)
ATC
Tools Capacity-Standard pcs Swing Arm 24
Tools Capacity-Optional pcs Chain 32, 40, 60
Max. Tool Dia. mm (in.) ø127 (ø5) / ø215 (ø8.46) without adjancent tools
Max. Tool Length mm (in.) 300 (11.81)
Max. Tool Weight kg (lb.) 20 (44)
General Information
Electrical Power Capacity KVA 60
Dimension (W×D×H) mm (in.) 6,000×11,000×4,500 (236.22×433.07×177.17)
Machinery Weight (Net) kg (lb.) 39,000 (85,800)
     
  • STANDARD EQUIPMENT 

1.Semi-enclosed Splash Guard (without Roof)

2.2-step Gear-drive 6000rpm Spindle

3.Roller Linear Guide Ways on Three Axes or X, Y Roller Linear Guide Ways with Z Box Guide Way

4.Telescopic Cover (Bellow) on Three Axes

5.Coolant Through Axial Screws

6.Cutting Coolant Unit

7.Auto Lubrication System

8.Air Blast Through Spindle Taper

9.Air Blow

10.Heat Exchanger in Electric Cabinet

11.Spindle Oil Chiller

12.Counterweight System with Twin Hydraulic Cylinder

13.Encoder Feedback Device on X-axis 

14.Hinge Type Chip Conveyor & Bucket

15.Coolant Tank

16.Arm Type Operation Panel

17.Foot Switch for Tool Unclamping

18.LED Lamp & Alarm Indicator

19.Service Tools & Leveling Bolts

20.Movable Manual Pulse Generator (Hand-wheel)

21.Mechanical & Electrical Operation Manuals

22.Precision Check Data

 

  • OPTIONAL ACCESSORIES

1.D.D.S 10000rpm Spindle

2.32 pieces Tool Capacity of Magazine

3.40 pieces Tool Capacity of Magazine

4.60 pieces Tool Capacity of Magazine 

5.Air Conditioner in Electric Cabinet

6.Sub Working-table

7.Raised on Height of Column

8.Linear Scales

9.Full Enclosure Splash Guard with Roof

10.Swing Type Operation Panel (Movable in Horizontal Direction)

11.Swing Type Operation Panel (Movable in Five-face Direction)

12.Manual Clamping Heads: 30-degree, 90-degree, Extension and Universal Head

13.Auto Clamping Head: 30-degree, 90-degree, Extension and Universal Head

14.4th Axis Rotary Table

15.Coolant Through Spindle

16.Coolant Through Tool Holder

17.Oil Skimmer

18.Oil Mist Collector

19.Tool Setting Probe

20.Workpiece Measurement

21.Transformer

22.Door Interlock

23.CE 

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